Analysis of the magnetic losses in iron-based soft magnetic composites with MgO insulation produced by sol-gel method

This work investigated the magnetic losses of heat treated iron-based soft magnetic composites with a thin MgO insulating layer produced by sol-gel method. The samples were characterized by energy dispersive X-ray spectroscopy, X-ray analysis and Fourier transform infrared spectroscopy. The results show that the surface of the powders contains a thin layer of MgO insulation. The loss results indicate that the hysteresis part for both the core loss and total loss factor was approximately the same for the MgO-insulated compacts and conventional SOMALOY^TM samples with phosphate insulation after annealing at 600 °C. But the MgO-insulated compacts exhibited significantly lower eddy current contribution of both core loss and total loss factor with respect to SOMALOY^TM samples after annealing. Also the contribution of eddy current in the iron particles for MgO insulated compacts (k_p=0.91) was noticeably higher than this contribution for SOMALOY^TM samples (k_p=0.18) after annealing due to the higher electrical resistivity of the MgO-insulated compacts.