Properties of Absorbent Acrylic Foam Prepared Based on the Method of High Internal Phase Emulsion

Acrylate and methacrylate monomers absorbent acrylate foams were prepared based on the method of high internal phase emulsion (HIPE). The influence of reaction conditions on liquid absorption by acrylate foams was studied. The reaction conditions included monomer ratio, cross-linker amount, initiator amount, emulsifier amount, emulsion concentration, emulsification temperature, and the curing time. The reaction conditions were determined to achieve the best liquid absorption by acrylate foams. Acrylate foams were analyzed with Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). The results showed that when the monomer ratio was 9:1, cross-linking agent was 30% of monomer amount, initiator amount was 4% of the reactants amount, emulsifier amount was 8% of the reactants amount, the ratio of aqueous phase to oil phase was 32:1, emulsification temperature was 75°C, and curing time was 1.5 h, we could prepare the acrylate foam material with the best liquid absorption. Reaction of monomer and cross-linking agent was confirmed by FTIR analysis. The pore sizes of acrylate foam were between 1 μm and 8 μm according to SEM analysis. This material was very suitable to absorb aqueous fluids.