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Excellent passivation of thin silicon wafers by HF‐free hydrogen plasma etching using an industrial ICPECVD tool
Authors:Muzhi Tang  Jia Ge  Johnson Wong  Zhi Peng Ling  Torsten Dippell  Zhenhao Zhang  Marco Huber  Manfred Doerr  Oliver Hohn  Peter Wohlfart  Armin Gerhard Aberle  Thomas Mueller
Institution:1. Solar Energy Research Institute of Singapore, National University of Singapore, Singapore, Singapore;2. Department of Electrical and Computer Engineering, National University of Singapore, Singapore, Singapore;3. Singulus Technologies AG, Kahl, Germany
Abstract:In this work, hydrogen plasma etching of surface oxides was successfully accomplished on thin (~100 µm) planar n‐type Czochralski silicon wafers prior to intrinsic hydrogenated amorphous silicon a‐Si:H(i)] deposition for heterojunction solar cells, using an industrial inductively coupled plasma‐enhanced chemical vapour deposition (ICPECVD) platform. The plasma etching process is intended as a dry alternative to the conventional wet‐chemical hydrofluoric acid (HF) dip for solar cell processing. After symmetrical deposition of an a‐Si:H(i) passivation layer, high effective carrier lifetimes of up to 3.7 ms are obtained, which are equivalent to effective surface recombination velocities of 1.3 cm s–1 and an implied open‐circuit voltage (Voc) of 741 mV. The passivation quality is excellent and comparable to other high quality a‐Si:H(i) passivation. High‐resolution transmission electron microscopy shows evidence of plasma‐silicon interactions and a sub‐nanometre interfacial layer. Using electron energy‐loss spectroscopy, this layer is further investigated and confirmed to be hydrogenated suboxide layers. (© 2015 WILEY‐VCH Verlag GmbH &Co. KGaA, Weinheim)
Keywords:heterojunctions  solar cells  plasma etching  passivation  interfaces  silicon
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