Light attenuation in a semitransparent foam sheet-Thickness measurement for industrial use

An optical method for measuring the thickness of heterogeneous materials has been studied. The method is based on the light attenuation theory. A complete system has been constructed in order to demonstrate the applicability of the present method for industrial use. The experimental set-up consists of semiconductor lasers, focusing lenses, photo-diodes serving as a power meter and a personal computer with an A/D converter for data acquisition. Averaging of numerous measurements is required in the present method because the heterogeneous cell structure of the foam material yields large fluctuations in transmitted light levels. The fluctuations can be reduced to below 1% of the transmitted light power by 80 times averaging. The error of the measurement is considered to be a few tens of micrometers in thickness. The present system is capable of sampling data at a rate of 400 Hz and has been successfully applied to a manufacturing process.