Monitoring the effects of homogeneity methanol/water/monomer on the mode of polymerization of styrene: dispersion polymerization versus emulsion polymerization

The polymerization of styrene (St) was carried out with varying amounts of methanol in aqueous medium. As methanol content decreased (to 50 %), the phase of polymerization mixture (methanol/water/monomer) changed to a heterogeneous state; the homogeneous state was obtained in samples that contain 75 and 100 % methanol. In order to verify the mechanism of polymerization in heterogeneous and homogeneous mixtures, the nucleus formation rate during polymerization, the stability equilibrium of the media and seeded particles, and the size of particles and their growth in polymerization were experimentally being monitored. With the homogeneous mixture in 75 wt% methanol, dumbbell, triangle, and peanut-like particles have been formed. On the other hand, the characteristics of the polymerization products were different from those typically obtained in the emulsion polymerization and in the sample with 100 wt% methanol dispersion polymerization. In the sample with 100 % methanol and in one with 50 % methanol, monodispersed spherical particles are formed in the final conversion. Thus, homogeneity in the aqueous methanol mixture can be a critical factor in determining the polymerization modes between dispersion and emulsion polymerization.