Chemical preparation of conductive elastomeric blends: Polypyrrole/EPDM. I. Oxidant particle-size effect

This work describes the preparation of polypyrrole and EPDM rubber blends, PPy/EPDM, by the sorption of pyrrole (vapor phase) in an EPDM matrix containing CuCl₂. We investigated the effect of the oxidant particle-size on the sorption and polymerization equilibrium, electrical conductivity, and mechanical properties of the blends. Independently of the CuCl₂ concentration and polymerization time, the polypyrrole weight fraction in the blend, X_ppy, increases when the oxidant particle-size in changed from 150–250 μm to smaller than 106 μm. For blends containing 50 phr of CuCl₂, obtained following 72 h of exposure to pyrrole, an increase in the Young's Modulus (from 2.2 ± 0.2 to 3.9 ± 0.6 MPa) and an increase in the electrical conductivity (from 10^?9 to 10^?7 S cm^?1) was observed when the oxidant particle-size was decreased. Infrared spectroscopy, thermogravimetric analysis, scanning differential calorimetry, and scanning electron microscopy were used in sample characterization. © 1994 John Wiley & Sons, Inc.