Effect of Blending Factors on Eri Silk and Cotton Blended Yarn and Fabric Characteristics

Eri cocoons were prepared into short fibers and subsequently blended with cotton fiber in order to develop the new fiber blended yarn in the short spinning system. The Eri and cotton fibers were blended using the drawframe blending with varying blending factors, viz. blending composition (0–100%) and yarn counts (30 and 50 tex). The results showed that Eri fiber which was longer and stronger than cotton fiber, affected the fiber distribution in the yarn cross-section. The mechanical properties of the blended fibers and yarns increased with increasing silk content. Longer fibers of Eri silk tended to move towards the yarn core, especially at silk content higher than 50%. Moreover, stronger and more extensible Eri silk fiber gave an advantage to the improvement of mechanical properties of those blended yarns with silk content higher than 50%. However, with increasing silk content, the blended yarns were more irregular as shown in %CV. Concerning the yarn count effect, the higher yarn count of 50 tex resulted in a more regular yarn with higher yarn strength than that of 30 tex. The plain-woven fabrics were prepared using the blended yarns as a weft yarn and the cotton yarn or silk yarn as a warp yarn. The mechanical properties of those woven fabrics were characterized in order to study the influence of silk contents. The results showed that tensile strength, %elongation and tear strength of woven fabrics using the blended yarn were increased with an increase in silk content. This is an advantage of Eri silk in the aspect of rendering the strength to the blended yarns and fabrics.