AES investigations of plasma sprayed Al2O3 coatings on Ni

Summary The system of plasma sprayed Al₂O₃ on Ni substrates is investigated by means of AES/depth profiling. The influence of two process parameters — preoxidation procedure and spraying temperature — is examined. Rupture between substrate and ceramic layer occurs between a residual — or, in the case of excessive preoxidation, a superfluous — NiO layer on Ni, the thickness of the former depending on preoxidation conditions and the Al₂O₃ layer, the back side of which being partially covered with NiO. The thickness of this NiO layer increases up to about 1 m with the thickness of the initial NiO layer on the substrate, until this layer is about 1.3 m thick, and remains constant thereafter. The same dependence is observed for the width (0.1–1 m range) of the mixed oxide interface between the sprayed Al₂O₃ layer and the NiO layer below. These results represent the chemical contribution to adherence. Contrary to excessive preoxidation, an increase of the spraying temperature from 300°C to 500°C effects broader interfaces.This poster was awarded the First Prize in Poster Section C by the Deutscher Arbeitskreis für Spektroskopie (DASp)