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Achieving ultra-low friction of a-C:H film grown on 9Cr18Mo steel for industrial application via programmable high power pulse magnetron sputtering
Authors:Lei Sun  Qian Jia  Bin Zhang  Kaixiong Gao  Xin Tan  Zhenguo Lai  Junyan Zhang
Institution:1. School of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou, Inner Mongolia, China

Key Laboratory of Science and Technology on Wear and Protection of Materials, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, China;2. Key Laboratory of Science and Technology on Wear and Protection of Materials, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, China

Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing, China;3. Key Laboratory of Science and Technology on Wear and Protection of Materials, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, China;4. School of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou, Inner Mongolia, China

Abstract:Owing to the high hardness and hydrogen passivation of carbon bonds, hydrogenated diamond-like carbon (a-C:H) film has shown promising potential to achieve ultra-low friction and wear on steel surfaces. Here, a-C:H film was successfully deposited on 9Cr18Mo steel via programmable high power pulse magnetron sputtering and potential application for industrial was evaluated. The a-C:H films against different mating materials of GCr15 steel balls, Al2O3, Si3N4, ZrO2, and a-C:H-coated GCr15 balls all showed ultra-low friction under a normal load of 5 N in a dry ambient air environment. Among them, self-mating tribo-system a-C:H films on steel surfaces and a-C:H-coated steel balls achieve best friction performance; the principal reason is that both contacting surfaces coated with a-C:H film have the lower electron affinities compared with other tribo-systems. However, the differences of coefficient of friction (COF) for uncoated-GCr15, Al2O3, ZrO2, Si3N4, and a-C:H(GCr15) balls can be attributed to different sizes of clustering in wear debris. This work provides new insights on synthesis and industry application of the a-C:H films with ultra-low friction properties.
Keywords:amorphous carbon film  steel surface  ultra-low friction  wear
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