Thermal cracking in railroad vehicle wheels subjected to high performance stop braking

An investigation of thermal cracks observed in the wheels of certain electric multiple unit (EMU) locomotives in North American commuter rail service is summarized. The cause is found to be partial reversal of the wheel rim residual hoop stress, which is initially compressive from the manufacturer's quench treatment. The residual stress reversal is caused by thermal stresses during high performance stop braking. Crack propagation and failure mechanisms are summarized. Measures for prevention are discussed.