Highly active/selective and adjustable zirconium polymerization catalysts stabilized by aminopyridinato ligands

This paper describes a substantial enhancement of the aminopyridinato ligand stabilized early transition metal chemistry by introducing the sterically very demanding 2,6-dialkylphenyl substituted aminopyridinato ligands derived from (2,6-diisopropylphenyl)-[6-(2,6-dimethylphenyl)-pyridin-2-yl]-amine (1a-H, ApH) and (2,6-diisopropylphenyl)-[6-(2,4,6-triisopropylphenyl)-pyridin-2-yl]- amine (1b-H, Ap^∗H). The corresponding bis aminopyridinato zirconium dichloro complexes, [Ap₂ZrCl₂] (3a) and [Ap₂^∗ZrCl₂] (3b) and the dimethyl analogues, [Ap₂ZrMe₂] (4a) and [Ap₂^∗ZrMe₂] (4b) (Me = methyl) were synthesized, using standard salt metathesis routes. Single-crystal X-ray diffraction was carried out for the dichloro derivatives. Both zirconium metal centers have a distorted octahedral environment with a cis-orientation of the chloride ligands in 3a and a closer to trans-arrangement in 3b. The dimethyl derivatives are proven to be highly active ethylene polymerization catalysts after activation with [R₂N(Me)H][B(C₆F₅)₄] (R = C₁₆H₃₃-C₁₈H₃₇). During attempted co-polymerizations of α-olefins (propylene) and ethylene high activity and selectivity for ethylene and nearly no co-monomer incorporation was observed. Increasing the steric bulk of the ligand going from (2,6-dimethylphenyl) to (2,4,6-triisopropylphenyl) substituted pyridines, switches the catalyst system from producing long chain α-olefins to polymerization of ethylene in a living fashion. In contrast to the dimethyl complexes only [Ap₂^∗ZrCl₂] in the presence of MAO at elevated temperature gave decent polymerization activity. NMR investigations of the reaction of dichloro complexes with 25 equiv. of MAO or AlMe₃ at room temperature revealed, that [Ap₂ZrCl₂] decomposes under ligand transfer to aluminum and formation of [ApAlMe₂], while [Ap₂^∗ZrCl₂] remains almost unreacted under the same conditions. The aminopyridinato dimethyl aluminum complexes, [ApAlMe₂] (5a) and [Ap^∗AlMe₂] (5b) were synthesized independently and structurally characterized. The aluminum complexes 5a and b show no catalytic activity towards ethylene, when “activated” with[R₂N(Me)H][B(C₆F₅)₄].