Preparation and properties of chitosan nanocomposites with nanofillers of different dimensions

In this work, the chitosan ternary nanocomposites with two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs have been successfully prepared by a simple solution-intercalation/mixing method in acid media. It was found that the thermal degradation temperature of chitosan (at 50% weight loss) could be only improved in about 20-30 °C by adding 3 wt% either clay or CNTs, however, almost 80 °C increase of degradation temperature could be achieved by adding 2 wt% clay and 1 wt% CNTs together. Dynamic mechanical measurement demonstrated an obviously improved storage modulus for chitosan/clay-CNTs than that for the corresponding binary chitosan/clay or chitosan/CNT nanocomposites with the same total filler content (3 wt%). For the solvent vapor permeation properties, a largely improved benzene vapor barrier property was observed only in chitosan/clay-CNT ternary nanocomposites and depended on the ratio of clay to CNTs. XRD, SEM and TEM results showed that both clay and CNTs could be well dispersed in the ternary nanocomposites with the nanotubes located around the clay platelets. FTIR showed an improved interaction between the fillers and chitosan by using both clay and CNTs. A much enhanced solid-like behavior was observed in the ternary nanocomposites, compared with the corresponding binary nanocomposites with the same total filler content, as indicated by rheological measurement. The unique synergistic effect of two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs on the property enhancement could be tentatively understood as due to a formation of much jammed filler network with 1D CNTs and 2D clay platelets combined together. Our work demonstrates a good example for the preparation of high performance polymer nanocomposites by using nanofillers with different dimensions together.