A highly efficient 5 kW peak power Nd:YAG laser with time-shared fiber optic beam delivery

Here, we report on the development of an efficient, high peak power lamp pumped Nd:YAG laser with time-shared fiber optic beam delivery. A maximum average output power of 270 W with 100 J maximum pulse energy and 5 kW peak power has been achieved with an electrical to laser conversion efficiency of 5.4%, which is on higher side for typical lamp pumped solid-state lasers. We have improved efficiency by spectral conversion and water flow optimization in the pump cavity, with a resulting beam quality comparable to commercial systems of similar power level. The resonator has been designed for stable operation from single-shot to 200 Hz repetition rate. A study of pulse-to-pulse laser energy stability for different resonator configurations has also been performed. The resonator was designed to achieve a good beam quality for the whole range of operation with a maximum beam parameter product of 15 mm mrad (M²45). A simple mechanism for time-shared fiber optic port selection has also been devised. Material processing applications such as cutting of stainless steel sheets up to 14 mm thickness and welding of metals such as carbon steel with weld depths up to 2 mm using the developed laser system has also been reported.