The effect of multi-step milling and annealing treatments on microstructure and magnetic properties of nanostructured Fe-Si powders

Nanostructured Fe_1−xSi_x (x=0.05, 0.1, 0.15 and 0.2) powders are prepared by different multi-step milling and annealing treatments. The microstructure and magnetic properties are investigated for all alloys. The minimum crystallite size of as-annealed powders (∼40 nm) is found to be larger than in as-milled ones (∼15 nm). It is found that microstrains of 2- and 4-step processes are close to those of the as-received powders. The lattice parameter decreased ∼0.5% and 0.9% for the powders that experienced milling and annealing at the last step, respectively. The Fe₈₀Si₂₀ powders prepared by 1- and 4-step treatments show the maximum (40-125 Oe) and minimum (20-26 Oe) coercivity, respectively. With increase in milling time, mass magnetization increased for all processes. This can be ascribed to diminution in magneto-crystalline anisotropy due to grain refinement. The maximum mass magnetization (160-199 Am²/kg) is achieved for the 4-step process.