High‐performance segmented polyurea by transesterification of diphenyl carbonates with aliphatic diamines

In an effort to develop a green process for the production of elastomeric polyurethane–urea (PUaE) through a nonisocyanate route, a highly practical method was found using diphenyl carbonate (DPC) instead of diisocyanate as the carbonylation agent. The transesterification of aliphatic diamines in a solvent such as tetramethylene sulfone (TMS) with DPC results in a new process obtaining new segmented PUaE with high molecular weights and excellent mechanical performance. The key to the present success lies in the timing and sequence of the diamine addition forming initial carbamate intermediates in situ and then in shifting the equilibrium toward polyurea product formation by phenol removal from the TMS solution so that high‐molecular‐weight polyurea could be formed favorably. The most optimized polyurea films made in this study has a η_inh of 0.64, with high‐performance characteristics showing tensile strength of greater than 30 MPa and elongation exceeding 400% with decomposition temperature (5%) of >280 °C. Well‐defined soft‐ and hard‐segment domains were observed for the products as determined by atomic force microscope. This new improved process to produce segmented polyurea thereby complies fully with the principles of green chemistry using readily available chemicals. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2781–2790