Solvent‐free and nonisocyanate melt transurethane reaction for aliphatic polyurethanes and mechanistic aspects

A novel melt transurethane polycondensation route for polyurethanes under solvent‐free and nonisocyanate condition was developed for soluble and thermally stable aliphatic or aromatic polyurethanes. The new transurethane process was investigated for A + B, A‐A + B, and A‐A + B‐B (A‐urethane and B‐hydroxyl) ‐type condensation reactions, and also monomers bearing primary and secondary urethane or hydroxyl functionalities. The transurethane process was confirmed by ¹H and ¹³C NMR, and molecular weight of the polymers were obtained as M_n = 10–15 × 10³ and M_w = 15–45 × 10³ g/mol. The mechanistic aspects of the melt transurethane process and role of the catalyst were investigated using model reactions, ¹H NMR, and MALDI‐TOF‐MS. The model reactions indicated the occurrence of 97% reaction in the presence of catalyst, whereas its absence gave only less than 2% of the product. The polymer samples were subjected for end‐group analysis using MALDI‐TOF‐MS, which confirms the Ti‐catalyst mediated nonisocyanate pathway in the melt transurethane process. Almost all the polyurethanes were stable up to 280 °C, and the T_g of the polyurethanes can be easily fine‐tuned from ?30 to 120 °C by using appropriate diols in the melt transurethane process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2445–2458, 2008