Predicting particle deposition for flow over a circular cylinder in combustion environments

Particle deposition on heat exchanger tubes is a serious concern in solid fuel combustion and gasification systems, such as power plants and syngas coolers. To predict deposition rates, several detailed computational fluid dynamic (CFD) models have been developed. However, these models are computationally expensive and cannot be used for quick determination of deposition rates and/or slagging tendencies. Particle impaction efficiency correlations, while not as accurate as detailed CFD models, are easier to use and are able to estimate the impaction rate of particles on the heat exchanger tubes. Nonetheless, since deposition and slagging are not just functions of particle impaction rates, but also sticking propensity, which is related to the particle temperature at impact, the impaction efficiency correlations fail to provide sufficient information. To address this shortcoming, similar correlations for particle temperature at impact have been developed in this work, based on a non-dimensional parameter that captures the flow and boundary conditions, as well as particle properties. When used alongside the impaction efficiency correlations, the new correlations developed can provide a reasonable estimate of the deposition and slagging tendencies, at negligible computational expense.