Three dimensional finite element analysis of the flow of polymer melts

The finite element simulation of a selection of two- and three-dimensional flow problems is presented, based upon the use of four different constitutive models for polymer melts (Oldroyd-B, Rolie-Poly, Pom-Pom and XPP). The mathematical and computational models are first introduced, before their application to a range of visco-elastic flows is described. Results demonstrate that the finite element models used here are able to re-produce predictions made by other published numerical simulations and, significantly, by carefully conducted physical experiments using a commercial-grade polystyrene melt in a three-dimensional contraction geometry. The paper also presents a systematic comparison and evaluation of the differences between two- and three-dimensional simulations of two different flow regimes: flow of an Oldroyd-B fluid around a cylinder and flow of a Rolie-Poly fluid into the contraction geometry. This comparison allows new observations to be made concerning the relatively poor quality of two-dimensional simulations for flows in even quite deep channels.