Investigation of the chemical solubility of mixed-alkali fluorcanasite forming glasses

There is currently significant interest in all-ceramic dental restorations due to the demand to replace metals as the primary load-bearing tooth restorative material. A promising non-metallic material for such restorations is fluorcanasite, a chain-silicate glass-ceramic that is castable using conventional dental metal-casting techniques and which exhibits enhanced fracture toughness and flexural strength compared with currently available resin-bonded ceramics. Unfortunately, because of its relatively low silica content, it exhibits poor chemical durability. The aim of this study was to assess the influence of compositional changes on the formation and chemical solubility of the fluorcanasite forming glass, crystalline phase and residual glass. To this end, mixed-alkali compositions have been investigated and it has been shown that the solubility of the glass is a function of the alkali species present in the glass. By changing the alkali ratio of the fluorcanasite forming glass from 0.33 ([K]/[K + Na]) of the base composition derived from stoichiometry to 0.47, it was possible to reduce the chemical solubility of the fluorcanasite material significantly. The addition of extra CaF₂ to refine the grain structure resulted in a decrease in the durability of the material, making it currently unacceptable for dental applications. The glass-ceramic exhibits a minimum chemical solubility at the composition K⁷/Na⁸. The residual glass may have a slightly elevated K content compared to the original glass. The addition of extra CaF₂ to refine the grain structure resulted in an unacceptable decrease in the durability of the material.