The effect of interfacial miscibility on the cell morphology of polyethylene terephthalate/bisphenol a polycarbonate blend foams

Annealing polyethylene terephthalate (PET)/polycarbonate (PC) blends enhance the transesterification reaction and increase the amount of copolymer at the interface of both polymers. The copolymer enhances the compatibility of PET with PC, because it contains both PET and PC blocks, which causes the interface between PET and PC to become fuzzy. When the PET/PC undergoes batch physical foaming with CO₂, the copolymer significantly changes the resulting cell morphology, that is, the annealing time. Before annealing or in the absence of the copolymer, bubble nucleation occurs and dominates growth at the interface. When the PET/PC blends are annealed, the interface impedes bubble nucleation and growth. The polymer is stretched at the interface by bubble growth, forming fibril‐like structures connecting two polymer domains at the interface. Increased annealing time causes the interface to become more homogeneous and makes heterogeneous bubble nucleation difficult. At higher copolymer concentrations, the interface of PET and PC becomes fuzzy and the cell morphology becomes like those of foamed homogeneous polymers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012