Comparison of Vinyl Acetate - Butyl Acrylate Emulsion Copolymerizations Conducted in a Continuous Pulsed Sieve Plate Column Reactor and in a Batch Stirred Tank Reactor

In this work, vinyl acetate/butyl acrylate emulsion copolymerizations carried out in a continuous tubular reactor (pulsed sieve plate column, PSPC) were compared to those conducted in a semibatch stirred tank reactor under similar operational conditions. In order to minimize the compositional drift along the PSPC, reactions were carried out with different numbers (2, 3 and 4) of lateral feed streams of the more reactive monomer (butyl acrylate). For comparison, fed batch reactions were conducted with the same number of intermittent shot additions of butyl acrylate, at the corresponding batch times. Both systems (tubular and semibatch) with distributed feeding of more reactive monomer are able to reduce composition drift thus providing more uniformity in copolymer composition. In addition, the tubular reactor presents much better control of temperature than the tank reactor, which is important to achieve higher productivity.