Kinetic Modeling of Secondary Methane Formation and 1‐Olefin Hydrogenation in Fischer–Tropsch Synthesis over a Cobalt Catalyst

A detailed kinetic model of Fischer–Tropsch synthesis (FTS) product formation, including secondary methane formation and 1‐olefin hydrogenation, has been developed. Methane formation in FTS over the cobalt‐based catalyst is well known to be higher‐than‐expected compared to other n‐paraffin products under typical reaction conditions. A novel model proposes secondary methane formation on a different type of active site, which is not active in forming C₂₊ products, to explain this anomalous methane behavior. In addition, a model of secondary 1‐olefin hydrogenation has also been developed. Secondary 1‐olefin hydrogenation is related to secondary methane formation with both reactions happening on the same type of active sites. The model parameters were estimated from experimental data obtained with Co/Re/γ‐Al₂O₃ catalyst in a slurry‐phase stirred tank reactor over a range of conditions (T = 478, 493, and 503 K, P = 1.5 and 2.5 MPa, H₂/CO feed ratio = 1.4 and 2.1, and X _CO = 16–62%). The proposed model including secondary methane formation and 1‐olefin hydrogenation is shown to provide an improved quantitative and qualitative prediction of experimentally observed behavior compared to the detailed model with only primary reactions.