A Maintenance Model with Opportunities and Interrupt Replacement Options

A component has time to failure X with density f(·). Opportunities arise as a Poisson process of rate λ. At an opportunity the component may at choice, be replaced at cost c₂. At failure the components can either be minimally repaired at cost c₁ or replaced at cost c₄. Finally the component may be replaced at any time at an ‘interrupt’ cost of c₃. We derive expressions for the long-run expected cost rate, and give examples of numerical optimisation with respect to control limits on age at an opportunity, and at an interrupt replacement.