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海南制浆树种中主要成分的近红外分析与模型优化
引用本文:吴珽,梁龙,朱华,邓拥军,房桂干.海南制浆树种中主要成分的近红外分析与模型优化[J].光谱学与光谱分析,2021,41(5):1404-1409.
作者姓名:吴珽  梁龙  朱华  邓拥军  房桂干
作者单位:中国林业科学研究院林产化学工业研究所,生物质化学利用国家工程实验室,国家林业和草原局林产化学工程重点实验室,江苏省生物质能源与材料重点实验室,江苏 南京 210042;金东纸业(江苏)股份有限公司,江苏 镇江 212132;江苏省林业资源高效加工利用协同创新中心,江苏 南京 210037;中国林业科学研究院林产化学工业研究所,生物质化学利用国家工程实验室,国家林业和草原局林产化学工程重点实验室,江苏省生物质能源与材料重点实验室,江苏 南京 210042;江苏省林业资源高效加工利用协同创新中心,江苏 南京 210037;江苏省林业资源高效加工利用协同创新中心,江苏 南京 210037
基金项目:国家重点研发计划项目(2017YFD0601005);中国博士后科学基金项目(2019M661780);江苏省生物质能源与材料重点实验室项目(JSBEM-S-201909)资助。
摘    要:为提高制浆树种的利用效率,缓解国内制浆造纸原料短缺的现状,降低行业污染与总体成本,尝试将近红外光谱技术用于海南省制浆树种的成分含量分析,以期根据实时所得成分含量相应调整工艺参数。用结构简单、易改装的全息光栅分光近红外光谱仪采集了海南省常见的适龄制浆树种(尾细桉、尾巨桉、尾叶桉、马占相思和粗果相思)共205个样本的近红外光谱,按传统实验室方法分析其主要成分--综纤维素和木质素的含量。选择合适的预处理方法与偏最小二乘法结合,建立了两种分析模型,并通过遗传算法剔除不相关的变量,筛选出特征波段,明确综纤维素和木质素的特征吸收,优化了模型。其中综纤维素分析模型建立时采用Savitzky-Golay 13点3倍平滑、矢量归一化和一阶导数预处理原始光谱,1 150.3~2 362.0 nm波段参与建模。筛选出的波段包含了1 188~1 196 nm之间CH3中C-H伸缩振动的二级倍频吸收,1 742~1 633 nm区间内O-H伸缩振动的一级倍频,2 112 nm附近O-H变形振动、O-H伸缩振动的合频等纤维素的特征吸收;也包含了1 470~1 495 nm之间O-H伸缩振动的一级倍频,1 906和1 911 nm附近C═O伸缩振动的二级倍频等聚戊糖的特征吸收。模型RMSEP值为0.55%,绝对偏差范围为-0.91%~0.87%。木质素分析模型建立时采用Savitzky-Golay 13点3倍平滑、多元信号校正和二阶导数预处理原始光谱,1 137.6~1 872.5和2 131.0~2 424.1 nm波段参与建模。筛选出的波段包含了1 143 nm附近苯环C-H伸缩振动的二级倍频吸收和CH3的C-H伸缩振动的二级倍频吸收,1 670~1 684 nm处苯环C-H伸缩振动的一级倍频,2 205 nm附近C-H、C═O伸缩振动的合频等木质素的特征吸收。模型RMSEP值为0.45%,绝对偏差范围为-0.76%~0.79%。两个模型的RPD值分别为4.71和3.47,均能满足制浆树种主要成分在线快速分析测定的工业需求。同时,本研究为制浆树种近红外表征体系的建立提供了理论依据,对近红外技术助力制浆造纸工业由自动化向智能化转变具有较为显著的意义。

关 键 词:近红外  遗传算法  特征波段  综纤维素  木质素
收稿时间:2020-04-29

Near-Infrared Analysis and Models Optimization of Main Components in Pulpwood of Hainan Province
WU Ting,LIANG Long,ZHU Hua,DENG Yong-jun,FANG Gui-gan.Near-Infrared Analysis and Models Optimization of Main Components in Pulpwood of Hainan Province[J].Spectroscopy and Spectral Analysis,2021,41(5):1404-1409.
Authors:WU Ting  LIANG Long  ZHU Hua  DENG Yong-jun  FANG Gui-gan
Institution:1. Institute of Chemical Industry of Forest Products, CAF; National Engineering Lab for Biomass Chemical Utilization; Key Lab of Chemical Engineering of Forest Products, National Forestry and Grassland Administration; Key Lab of Biomass Energy and Material, Jiangsu Province, Nanjing 210042, China 2. Gold East Paper (Jiangsu) Co., Ltd., Zhenjiang 212132, China 3. Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Jiangsu Province, Nanjing 210037, China
Abstract:In order to improve the utilization efficiency of pulpwood in Hainan Province,alleviate the shortage of domestic pulping and papermaking materials,and reduce pollution and overall costs in the pulping and papermaking industry,this study aimed to use near-infrared spectroscopy for the analysis of pulpwood.A holographic grating spectroscopic near-infrared spectrometer with a simple structure and easy modification was used to collect the near-infrared spectrum of 205 samples of pulpwood common in Hainan(E.urophlla×E.tereticornis,Eucalyptus urophylla×grandis,Eucalyptus urophylla,Acacia mangium,Acacia crassicarpa Benth.),and the content of holocellulose and lignin were measured according to the traditional laboratory methods.Suitable pretreatment methods were selected in combination with partial least squares to establish analysis models holocellulose and lignin.Then genetic algorithm was usedto eliminate the irrelevant variables and clarifythe feature absorption of holocellulose and lignin in order to optimize the models.The holocellulose model was established by pretreatment methods of Savitzky-Golay 13 points 3 times smoothing,vector normalization,the first derivative of the original spectrum,with1150.3~2362.0 nm bands participated in modeling.The optimal bands included the characteristic absorption of cellulose such as the 2 nd overtone of C—H stretching vibration in CH3 between 1188~1196 nm,the 1 st overtone of O—H stretching vibration between 1742~1633 nm,the group frequencies of formation and stretching vibration of O—H near 2112 nm.The optimal bands also included the characteristic absorption of pentosan such as the 1 st overtone absorption of O—H stretching vibration between 1470~1495 nm,and the 2 nd overtone absorptionof C=O stretchingvibrationaround1906 and1911 nm.TheRMSEPvalueofthemodelwas0.55%,and the absolute deviation range was-0.91%~0.87%.The lignin model was established by pretreatment methods of Savitzky-Golay 13 points 3 times smoothing,MSC,the second derivative of the original spectrum,with 1137.6~1872.5 and 2131.0~2424.1 nm bands participated in modeling.The optimal bands included the characteristic absorption of lignin such as the 2 nd overtone of the C—H stretching vibration in the benzene ring and in the CH3 near 1143 nm,the 1 st overtone of the C—H stretching vibration in the benzene ring between 1670~1684 nm,the group frequencies of stretching vibration of C—H and C=O near 2205 nm.The RMSEP value of the model was 0.45%,and the absolute deviation range was-0.76%~0.79%.The two models’RPD values were 4.71 and 3.47,respectively,which can meet the actual needs of online quick analysis and measurement of the main components of pulpwood.At the same time,this study provides a theoretical basis for the establishment of a near-infrared characterization system for pulpwood,and has a significant significance for the near-infrared technology to help the pulping and papermaking industry to change from automation to intelligence.
Keywords:Near-infrared  Genetic algorithm  Characteristic wavelengths  Holocellulose  Lignin
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