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Characterization of cold-sprayed nanostructured Fe-based alloy
Authors:Wen-Ya Li  Chang-Jiu Li
Institution:a Shaanxi Key Laboratory of Friction Welding Technologies, School of Materials Science and Engineering, Northwestern Polytechnical University, No. 127 West Youyi Road, Xi’an 710072, Shaanxi, PR China
b State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, Shaanxi, PR China
Abstract:The ball-milled Fe-Si alloy was used as feedstock for deposition of nanocrystalline Fe-Si by cold spraying process. The microstructure of the as-sprayed nanostructured Fe-Si was characterized by using optical microscopy, scanning electron microscopy and transmission electron microscopy. The grain sizes of the feedstock and as-sprayed deposit were estimated based on X-ray diffraction analysis. The microhardness and coercivity of the deposited Fe-Si alloy were characterized. The results showed that the as-sprayed deposit presented a dense microstructure. The mean grain size of the as-deposited Fe-Si was several tens nanometers and comparable to that of the corresponding milled feedstock. The temperature of driving gas presented little effect on the microstructure of cold-sprayed nanostructured Fe-Si deposit. The mechanical alloying induced oxygen contents up to 8 wt% in the feedstocks and subsequent deposits. The microhardness of the deposit reached about 400 Hv. The deposit achieved a high coercivity up to 190 kA/m indicating the potential possibility for applications to recording materials.
Keywords:Cold spraying  Mechanical milling  Fe-Si coating  Nanostructure  Coercivity  Microhardness
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