Flame retardant epoxy composites with epoxy‐containing polyhedral oligomeric silsesquioxanes

A kind of polyhedral oligomeric silsesquioxanes (POSS) containing the propoxyl‐epoxy and phenyl groups (pr‐ep‐Ph‐POSS) was synthesized via hydrolytic condensation reaction. Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy, and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry identified the structure of the pr‐ep‐Ph‐POSS, including major caged Si₆O₉ (T6), Si₁₀O₁₅ (T10), Si₁₂O₁₈ (T12), etc. The pr‐ep‐Ph‐POSS was applied into the epoxy resin to achieve EP/pr‐ep‐Ph‐POSS composites. Thermogravimetric analysis indicated that EP/pr‐ep‐Ph‐POSS showed excellent thermal properties than pure EP. The fire behaviors of EP/pr‐ep‐Ph‐POSS composites were evaluated based on the cone calorimetry, limiting oxygen index (LOI), UL‐94 vertical burning test, and smoke density test. The smoke density decreased by ~30%, the LOI value reached to 26.4%, dripping was inhibited, and the peak of heat release rate decreased by ~62%. X‐ray photoelectron spectroscopy analysis and FTIR indicated that protective‐barrier effect is the main flame‐retardant mode of action for pr‐ep‐Ph‐POSS, due to the formation of the Si‐O‐Si, Si‐O‐C, and Si‐C condensed phase, which improve the thermal stability, strength, and integrity of the char layer.