Investigation of the reaction mechanism and kinetics of production of anhydrous sodium metaborate (NaBO2) by a solid-state reaction

In this study, the solid-state reaction mechanism and kinetics were investigated for production of anhydrous sodium metaborate (NaBO₂), an industrially and technologically important boron compound. To assess the kinetics of solid-state production of NaBO₂, the chemical reaction between borax (Na₂B₄O₇) and sodium hydroxide (NaOH) was investigated by use of the thermal analysis techniques thermogravimetry (TG) and differential thermal analysis (DTA). DTA curves obtained under non-isothermal conditions at different heating rates (5, 10 and 20 °C/min), revealed five endothermic peaks corresponding to five solid-state reactions occurring at 70, 130, 295, 463, and 595 °C. The stages of the solid-state reaction used for production NaBO₂ were also analyzed by XRD, which showed that at 70 and 130 °C, Na₂B₄O₇ and NaOH particles contacted between the grains, and diffusion was initiated at the interface. However, there was not yet any observable formation of NaBO₂. Formation of NaBO₂ was initiated and sustained from 295 to 463 °C, and then completed at 595 °C; the product was anhydrous NaBO₂. Activation energies (E _a) of the solid-state reactions were calculated from the weight loss based on the Arrhenius model; it was found that in the initial stages of the solid-state reaction E _a values were lower than in the last three steps.