Suspension-based rheological modeling of crystallizing polymer melts

The applicability of suspension models to polymer crystallization is discussed. Although direct numerical simulations of flowing particle-filled melts are useful for gaining understanding about the rheological phenomena involved, they are computationally expensive. A more coarse-grained suspension model, which can relate the parameters in a constitutive equation for the two-phase material to morphological features, such as the volume fractions of differently shaped crystallites and the rheological properties of both phases, will be more practical in numerical polymer processing simulations. General issues, concerning the modeling of linear and nonlinear viscoelastic phenomena induced by rigid and deformable particles, are discussed. A phenomenological extension of linear viscoelastic suspension models into the nonlinear regime is proposed. A number of linear viscoelastic models for deformable particles are discussed, focusing on their possibilities in the context of polymer crystallization. The predictions of the most suitable model are compared to direct numerical simulation results and experimental data.