Synthesis and properties of novel poly(aryl ether ketone)s containing both 2,6‐naphthylene moieties and amide linkages in the main chains

A new monomer, 2,6‐bis(4‐phenoxybenzoyl)naphthalene (BPOBON), was easily synthesized via simple synthetic procedures from readily available materials. A series of novel poly(aryl ether ketone)s containing both 2,6‐naphthylene moieties and amide linkages in the main chains were prepared by the Friedel‐Crafts acylation solution copolycondensation of isophthaloyl chloride with a mixture of BPOBON and N,N'‐bis(4‐phenoxybenzoyl)‐1,4‐phenylenediamine (BPBPPD), over a wide range of BPOBON/BPBPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone in 1,2‐dichloroethane. All the polymers are semicrystalline and had remarkably increased T_gs over the conventional PEEK and PEKK due to the incorporation of naphthalene and amide linkages in the main chains. The polymers with 50–70 mol% BPOBON had not only high T_gs of 179–186 °C, but also moderate T_ms of 321–328 °C, which are very suitable for the melt processing. These polymers had tensile strengths of 101.5–107.1 MPa, Young's moduli of 2.13–2.39 GPa, and elongations at break of 11.8–13.7% and exhibited excellent thermal stability and good resistance to organic solvents. Copyright © 2013 John Wiley & Sons, Ltd.