Novel fabrication of magnetic thermoplastic nanofibers via melt extrusion of immiscible blends

A novel technique of fabricating magnetic thermoplastic nanofibers by the control of the phase separation of immiscible polymer blends during melt extrusion was presented. The magnetic poly(vinyl alcohol‐co‐ethylene) (PVA‐co‐PE)/Fe₃O₄ composite nanofibers were prepared via the melt extrusion of cellulose acetate butyrate matrix and PVA‐co‐PE preloaded with different amounts of Fe₃O₄ nanoparticles. The morphologies of magnetic composite nanofibers were characterized by scanning electron microscopy. The uniform dispersion of Fe₃O₄ nanoparticles in nanofiber matrixes and crystal structures were confirmed using transmission electron microscopy and wide angle X‐ray diffraction. Thermogravimetric analysis was employed to quantify the exact loading amount of Fe₃O₄ nanoparticles in the composite nanofibers. The magnetic measurements showed that composite nanofibers displayed superparamagnetic behavior at room temperature. With increasing content of Fe₃O₄ nanoparticles, the saturation magnetization of the magnetic composite nanofiber significantly improved. The prepared magnetic composite nanofibers might have found potential applications in the sensors and bio‐molecular separation fields. Copyright © 2012 John Wiley & Sons, Ltd.