Effect of electrostatic heterocoagulation of PVM/MA grafted carbon black and attapulgite nanorods on electrical and mechanical behaviors of waterborne polyurethane nanocomposites

In our previous report, poly(methyl vinyl ether-alt-maleic anhydride) grafted CB (GCB) with stable dispersion in water was successfully prepared. In the present study, waterborne polyurethane (WPU) nanocomposites including GCB and attapulgite (ATT) were prepared by liquid mixing method. Anionically charged GCB nanoparticles were heterocoagulated on the surface of cationically charged ATT nanorods at low pH value and improved the stabilization of ATT nanorods in water as a dispersing aid. The microstructure development in matrix that depended on various weight ratios of the nanoparticles ultimately influenced the electrical conductivity and mechanical properties of WPU nanocomposites. Composites containing equal concentrations of GCB and ATT showed reduced electrical conductivity, but significant increase in storage modulus. When the weight ratio of GCB to ATT was 5:1, both electrical conductivity and storage modulus of composite were improved simultaneously. The percolation threshold of composites containing a 5:1 (w/w) GCB/ATT ratio was lower than that of composites with GCB alone. The proposed mechanism for the effect of GCB and ATT on electrical or mechanical behaviors in composite was discussed in details. The clear evidence of microstructure development was also observed by transmission electron microscope.