Experimental investigation of the coherent structures in a spirally corrugated pipe

Previous numerical and theoretical results (Chen et al., 2019; Liu et al., 2018; Zhao et al., 2019) based on the optimization theory of convective heat transfer reveal that the optimized flow structures in a straight circular pipe enhancing convective heat transfer are multiple longitudinal vortices. This conclusion encourages us to find out whether such flow structures really exist in some enhanced heat transfer pipes by means of advanced experimental techniques. Therefore, a typical enhanced heat transfer pipe was selected, namely a spirally corrugated pipe, and stereoscopic particle image velocimetry (SPIV) was employed to measure its internal instantaneous flow field. Moreover, the proper orthogonal decomposition (POD) method was used to extract the large-scale coherent structures from the measured instantaneous velocity fields. Besides the spirally corrugated pipe, the fully developed turbulent flow in a straight pipe was also analyzed as benchmark of the enhanced heat transfer pipes. The results reveal that longitudinal whirling flow with multi-vortices is formed in both the fully developed turbulent flow field of the straight pipe and the spirally corrugated one. It is thus easy to explain the heat transfer enhancement mechanism of the above flow structures from the perspective of momentum transfer. The flow structures of the fully developed turbulent flow in a straight pipe are quite similar to the optimal flow pattern from the optimization theory. More specifically, multiple longitudinal vortices are spontaneously generated due to turbulence without external heat transfer enhancement techniques. Furthermore, the flow structures similar to multiple longitudinal vortices also exist in the spirally corrugated pipe, although these flow structures deviate from symmetric multiple vortices. Moreover, the flow structures in the spirally corrugated pipe are much more energetic than those in the fully developed turbulent flow in a straight pipe. This is probably the reason why a spirally corrugated pipe can enhance heat transfer compared with a straight circular pipe.