Rheological and antimicrobial properties of epoxy-based hybrid nanocoatings

The modification of nanocomposite coatings with fillers having unique characteristics in the polymeric matrix is a promising strategy to enhance the durability as well as to prevent the growth of microorganisms that decrease the stability of the materials. This study was conducted to evaluate the rheological and antimicrobial behavior of epoxy-based nanocomposite coatings filled with nanosilica, titanium oxide (TiO₂) and zinc oxide (ZnO) against Staphylococcus aureus and Escherichia coli. A rheometer was used for characterizing the rheological properties of the various fillers embedded epoxy nanocomposite coatings. All of the composites inhibited the growth of Staphylococcus aureus and Escherichia coli on modified Kirby Bauer antimicrobial testing, only when they are in contact with samples. Upon quantitative analysis, bioactive constituent dependent antimicrobial activity was observed which increased with the exposure of contact times. The epoxy/silica/TiO₂/ZnO (ESTZ) coating showed the highest bacterial reduction of more than 95% for 4 h of treatment. The bioactivity was decreased for the case of epoxy/silica/ZnO (ESZ) or epoxy/silica/TiO₂ (EST). The combined effect of the nanosilica, TiO₂, and ZnO shows the highest performance in terms of stress, viscosity and torque compared to the individual effect of these three fillers onto the epoxy. Results showed that the shear stress of ESZ, EST, epoxy/silica (ES), and ESTZ coating was increased by 4.4%, 7.7%, 32.2%, and 42%, respectively, compared to the neat epoxy (NE) coating. The torque versus strain curve also showed that the torque of ESTZ composites was the highest (0.52 mN m) compare to NE (0.36 mN m), ESZ (0.38 mN m), EST (0.40 mN m), and ES (0.45 mN m). The studies indicate that the epoxy-based thermoset nanocomposite coatings can be utilized as bactericidal surfaces for the industrial and medical purpose to reduce microbial growth.