Bubble generation and transport in a microfluidic device with high aspect ratio

Bubble generation and transport in a micro-device composed of a micro-T-junction and a following serpentine micro-channel was experimentally investigated. It has a rectangular cross-sectional with an aspect ratio of 7.425. Air and water were used as gas and liquid, respectively. Mixtures of water–glycerol and water–Tween-20 were used to study the effects of liquid viscosity and surface tension. Compared with previous T-junction bubble generation, the liquid and gas inlets orientation was switched in this work. The continuous flow was driven from the perpendicular channel and the dispersion flow was from the main channel. It shows that the break-up process has three periodic steps under certain operating conditions. The dimensionless bubble length L/w in the micro-channel with high aspect ratio is much larger than that in square microchannels. A correlation is proposed to correlate L/w with liquid flow rate J_L, gas flow rate J_G, and liquid viscosity μ_L. Surface tension σ can change the bubble shape but almost does not affect the bubble length in this fast break-up process. Additionally, a long bubble may be broken up at the corners at the same time because the locations of gas and liquid are exchanged relative to the concave and convex portions of an elbow after a turn which may result in the change of fluid velocities and gas–liquid pressure drop.