| Abstract: | Poly(urethane‐benzoxazine) films as novel polyurethane ( PU )/phenolic resin composites were prepared by blending a benzoxazine monomer ( Ba ) and PU prepolymer that was synthesized from 2,4‐tolylene diisocyanate (TDI) and polyethylene adipate polyol (MW ca. 1000) in 2 : 1 molar ratio. DSC of PU/Ba blend showed an exotherm with maximum at ca. 246 °C due to the ring‐opening polymerization of Ba, giving phenolic OH functionalities that react with isocyanate groups in the PU prepolymer. The poly(urethane‐benzoxazine) films obtained by thermal cure were transparent, with color ranging from yellow to pale wine with increase of Ba content. All the films have only one glass transition temperature (Tg ) from viscoelastic measurements, indicating no phase separation in poly(urethane‐benzoxazine) due to in situ polymerization. The Tg increased with the increase of Ba content. The films containing 10 and 15% of Ba have characteristics of an elastomer, with elongation at break at 244 and 182%, respectively. These elastic films exhibit good resilience with excellent reinstating behavior. The films containing more than 20% of Ba have characteristics of plastics. The poly(urethane‐benzoxazine) films showed excellent resistance to the solvents such as tetrahydrofuran, N,N‐dimethyl formamide, and N‐methyl‐2‐pyrrolidinone that easily dissolve PU s. Thermal stability of PU was greatly enhanced even with the incorporation of a small amount of Ba . © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4165–4176, 2000 |
