Asymmetric layer-by-layer polyelectrolyte nanofiltration membranes with tunable retention

Nanofiltration (NF) membrane processes are attractive to remove multivalent ions. As ion retention in NF membranes is determined by both size and charge exclusion, negatively charged membranes are required to reject negatively charged ions. Layer-by-layer assembly of alternating polycation (PC) and polyanion layers on top of a support is a versatile method to produce membranes. Especially the polyelectrolyte (PE) couple polydiallyldimethylammoniumchloride and poly(sodium-4-styrenesulfonate) (PDADMAC/PSS) is extensively investigated. This PE couple cannot form highly negatively charged membrane surfaces, due to interdiffusion and charge overcompensation of PDADMAC into the PSS layers, which limits the operational window to tailor membrane properties. We propose the use of asymmetric layer formation and show how combining two charge densities of one PC can produce negatively charged NF membranes. Starting from hollow fiber ultrafiltration supports coated with base layers of PDADMAC/PSS, they are coated with PDADMAC/PSS or poly(acrylamide-co-diallyldimethylammoniumchloride), P(AM-co-DADMAC)/PSS layers. P(AM-co-DADMAC) has a charge density of only 32% compared to 100% for PDADMAC. The particular novel membranes coated with P(AM-co-DADMAC) have a highly negatively charged surface and high permeabilities (7–19 L/m²hbar]), with high retentions for Na₂SO₄ of up to 95%. These values position the developed membranes in the top range compared to commercial and other layer-by-layer membranes.