Characterization of resulting network polymer precursors in stepwise crosslinking diepoxide/diamine polymerization

Our previous mechanistic discussion of network formation in chainwise crosslinking multiallyl polymerization was extended to stepwise crosslinking diepoxide/diamine polymerization, typically including bisphenol‐A diglycidyl ether (BADGE) and 4,4′‐diaminodiphenylmethane (DDM). In allyl polymerization a monomer chain transfer is an essential termination reaction, providing only oligomeric primary polymer chains. Therefore, crosslinking multiallyl polymerization could be in the category of a classical gelation theory. Thus, the gelation behavior was discussed by comparing the actual gel point with the theoretical one. Then the resulting network polymer precursors (NPPs) were characterized by size‐exclusion chromatography‐multiangle laser light scattering‐viscometry to clarify the stepwise crosslinking BADGE/DDM polymerization mechanism. Notably, the intrinsic viscosity ratio η]_NPP/η]_Linear tended to decrease with the progress of crosslinking and finally, it reached less than 0.2. This suggests that the structure of resulting NPP becomes dendritic at a conversion close to the gel point. These dendritic NPPs can collide with each other to form crosslinks between NPPs, eventually leading to gelation as a reflection of the high concentration of NPP. The dilution effect on gelation was marked in polar solvent; no gelation was observed at a dilution of 1/5. However, in nonpolar solvent the gelation was promoted by dilution; this is ascribed to enhanced crosslink formation between NPPs through hydrogen bonding due to abundant hydroxyl groups in the NPP generated by the polyaddition reaction. Finally, the subject of “Is cured epoxy resin inhomogeneous?” is briefly discussed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011