Synthesis and characterization of polyethylene chains grafted onto the sidewalls of single‐walled carbon nanotubes via copolymerization

Polyethylene (PE) chains grafted onto the sidewalls of SWCNTs (SWCNT‐g‐PE) were successfully synthesized via ethylene copolymerization with functionalized single‐walled carbon nanotubes (f‐SWCNTs) catalyzed by rac‐(en)(THInd)₂ZrCl₂/MAO. Here f‐SWCNTs, in which α‐alkene groups were chemically linked on the sidewalls of SWCNTs, were synthesized by Prato reaction. The composition and microstructure of SWCNT‐g‐PE were characterized by means of ¹H NMR, Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, thermogravimetric analyses (TGA), field‐emission scanning electron microscope (FESEM), and transmission electron microscope (TEM). Nanosized cable‐like structure was formed in the SWCNT‐g‐PE, in which the PE formed a tubular shell and several SWCNTs bundles existed as core. The formation of the above morphology in the SWCNT‐g‐PE resulted from successfully grafting of PE chains onto the surface of SWCNTs via copolymerization. The grown PE chains grafted onto the sidewall of the f‐SWCNTs promoted the exfoliation of the mass nanotubes. Comparing with pure PE, the physical mixture of PE/f‐SWCNTs and in situ PE/SWCNTs mixture, thermal stability, and mechanical properties of SWCNT‐g‐PE were higher because of the chemical bonding between the f‐SWCNTs and PE chains. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5459–5469, 2007