Compositional Dependence of Static Shear Viscosity of Immiscible PP/PS Blends

Phase structures of immiscible polypropylene (PP)/polystyrene (PS) blends with different volume proportions, PP90/PS10, PP80/PS20, PP70/PS30, PP60/PS40, PP50/PS50, PP40/PS60, PP30/PS70, PP20/PS80, PP10/PS90, were observed by means of scanning electronic microscopy (SEM). The zero shear viscosities of the blends were determined according to a modified Carreau model by fitting the curves of static shear rate sweeps of blends tested at 190°C in a Stress Tech Fluids Rheometer. The results showed that the compositional dependence of zero shear viscosity of PP/PS deviated greatly from linear or log‐linear additivity. When PS was dispersed in a PP continuous phase, the blends showed negative deviation, while for blends with PP dispersed in a PS matrix, positive deviation was generated. When different theoretical equations of Nielsen, Utracki, Taylor, Frankel‐Acrivos (FA), Choi‐Schowalter (CS), and Han‐King (HK) were used to fit the experimental data of zero shear viscosities of blends, none of them was suitable for PP/PS blends. These experimental phenomena may result from the complex phase structures of the blends and their response to shear conditions, which are discussed in detail and compared with the experimental analysis.