Morphology of ternary immiscible polymer blends

Ternary blends consisting of thermoplastic and thermotropic immiscible polymers were studied. Both thermodynamic and kinetic considerations were found to affect their multiphase structure. Thermodynamics is expressed by means of spreading coefficients, whereas the kinetic effect is driven by the dispersed phase viscosity ratio. Some morphologies could be predicted, when both effects acted cooperatively. However, in cases where the effects were opposing, kinetics hindered the development of the expected structure; interpenetration between the two minor phases, rather than engulfing or separately dispersed morphology, took place. In cases where two relatively polar phases were dispersed in a nonpolar matrix (e.g., nylon and polycarbonate in polypropylene), the interaction between the two dispersed minor phases always existed due to their low interfacial tension. Spreading of one minor phase over another, rather than penetration, is the dominating mechanism of encapsulation in polymer blends, contrary to low molecular weight liquids where both spreading and penetration play an important role in the structurization.