Adiabatic shear localization in the dynamic punch test,part I: experimental investigation

The behavior of 1018 steel, 6061-T6 aluminum, and titanium 6%Al–4%V alloy during a dynamic punch test is investigated. Specifically, the possibility and affects of adiabatic shear localization are examined. The three materials are chosen to encompass a wide range of physical properties. Punch tests are conducted at average shear strain rates from 10⁻³ to 10⁴ s⁻¹ on a servo-hydraulic compression machine, a mechanical press, and a Hopkinson bar apparatus. Experimental load displacement curves are obtained and fractographic and metallographic analysis is performed. Finite element simulations of punching operations are performed in the second part of this two part investigation to examine internal deformation not visible during experimental tests. More specifically, the role of adiabatic shear localization in burr formation is determined. Adiabatic shear localization occurs in the titanium alloy for the mechanical press and Hopkinson bar tests, while localization is not present for the 6061-T6 aluminum in any test. The 1018 steel begins to exhibit some transitional behavior toward shear localization in the Hopkinson bar experiments. It is seen that in the materials tested here, a combination of high strength and low strain hardening make a material more susceptible to adiabatic shear localization in punching operations.