Surface grafting of polyethylene by mutual irradiation in methyl acrylate vapor. II. High-energy electrons irradiation

Vapor-phase mutual grafting of methyl acrylate (MA) onto polyethylene (PE) at high dose rates from an electron accelerator yields the same surface graft structure as does the grafting at low dose rates from ⁶⁰Co sources; i.e., a homopolymer layer (consisting of only MA component) is easily formed on the inner graft copolymer layer (consisting of both MA and PE components) as a result of the continuously increasing surface graft composition. To produce the surface layer, 4-MeV electron irradiation with a linear electron accelerator requires only less than 3 min of irradiation time at dose rates of more than 2 Mrad/min, whereas γ irradiation with a ⁶⁰Co source requires at least 1 hr at dose rates of less than 2 × 10³ rad/min. The rate of monomer consumption (or polymerization) in the surface homopolymer layer shows no dependence of irradiation time and a positive dependence of dose rate. It has been suggested that this kinetic feature at the high dose rates shows some contribution of vapor-phase homopolymerization and subsequent deposition (onto the grafting surface) followed by recombination with the grafted side chain radicals, although secondary graft copolymerization from the grafted chain radicals is still the principal process for the growth of the surface homopolymer layer.