Fatigue in precipitation hardened materials: a three-dimensional discrete dislocation dynamics modelling of the early cycles

Three-dimensional dislocation dynamics (DD) fatigue simulations in precipitation hardened metals is a major challenge in terms of numerical development. Several precipitate configurations have been investigated with an original treatment of precipitate–dislocation interactions and a parallelized DD code. In grains containing single-sized shearable particles (r _p?=?160?nm), strain is localized in clear bands where the precipitates are totally sheared-off. The fatigue behaviour involves an initial hardening followed by severe cyclic softening and significant surface slip irreversibility. In the presence of large single-sized particles (r _p?=?400?nm), the persistent slip band (PSB) structure is accompanied by highly reversible surface displacements. Slip dispersion originates from Orowan loops that have little effect on the mechanical response. The mechanical behaviour of a bimodal distribution is intermediate between the two above cases with the above microstructural features coexisting within the same grain. Unlike in the monomodal large-particle case, where all the particles retain their initial strength, some of the large particles of the bimodal distribution undergo a significant strength reduction.