Studies on poly(vinylidene fluoride-co-hexafluoropropylene) based gel electrolyte nanocomposite for sodium-sulfur batteries

Experimental investigations on a sodium ion conducting gel polymer electrolyte nanocomposite based on poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP), dispersed with silica nanoparticles are reported. The gel nanocomposites have been obtained in the form of dimensionally stable, transparent and free-standing thick films. Physical characterization by X-ray diffraction (XRD), Fourier transform Infra-red (FTIR) spectroscopy and Scanning electron microscopy (SEM) have been performed to study the structural changes and the ion-filler-polymer interactions due to the dispersion of SiO₂ nanoparticles in gel electrolytes. The highest ionic conductivity of the electrolyte has been observed to be 4.1 × 10⁻³ S cm^− 1 at room temperature with ~ 3 wt.% of SiO₂ particles. The temperature dependence of the ionic conductivity has been found to be consistent with Vogel-Tammen-Fulcher (VTF) relationship in the temperature range from 40 to 70 °C. The sodium ion conduction in the gel electrolyte film is confirmed from the cyclic voltammetry, impedance analysis and transport number measurements. The value of sodium ion transport number (t_Na+) of the gel electrolyte is significantly enhanced to a maximum value of 0.52 on the 15 wt.% SiO₂ dispersion. The physical and electrochemical analyses indicate the suitability of the gel electrolyte films in the sodium batteries. A prototype sodium-sulfur battery, fabricated using optimized gel electrolyte, offers the first discharge capacity of ~165 mAh g^− 1 of sulfur.