Crystallization and phase morphology of injection‐molded isotactic polypropylene (iPP)/syndiotactic polypropylene (sPP) blends

The crystallization and phase morphology of the injection‐molded isotactic polypropylene (iPP)/syndiotactic polypylenen (sPP) blends were studied, focusing on the difference between the skin layer and core layer. The distribution of crystallinity of PPs in the blends calculated based upon the DSC results shows an adverse situation when compared with that in the neat polymer samples. For 50/50 wt % iPP/sPP blend, the SEM results indicated that a dispersed structure in the skin layer and a cocontinuous structure in the core layer were observed. A migration phenomenon that the sPP component with lower crystallization temperature and viscosity move to the core layer, whereas the iPP component with higher crystallization temperature and viscosity move to the skin layer, occurred in the iPP/sPP blend during injection molding process. The phenomenon of low viscosity content migrate to the low shear zone may be due to the crystallization‐induced demixing based upon the significant difference of crystallization temperature in the sPP and iPP. This migration caused the composition inhomogeneity in the blend and influenced the accuracy of crystallinity calculated based upon the initial composition. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2948–2955, 2007