Self-selecting vapour growth of bulk crystals – Principles and applicability

A method of self-selecting vapour growth (SSVG) for bulk binary and multernary crystals of semiconducting materials is reviewed comprehensively for the first time. Although it has been developed over three decades, the method is less well known – even though it is physically distinct from the more widely used ‘Piper–Polich’ and ‘Markov–Davydov’ vapour transport bulk growth methods. The means by which growth takes place on a polycrystalline source to form a crystal free from the walls is described. Modelling and empirical observations have been used to establish the characteristics of the almost isothermal temperature fields that drive the transport in SSVG. It is demonstrated that precise control of thermal radiation is a fundamental requirement for tailoring the temperature distribution—a fact that has been used well in the design of horizontal tube furnace growth rigs. Achievements in the growth of useful PbS, PbSe, PbTe, CdTe and ZnTe compound crystals are described. The SSVG method has proved to be particularly well suited to the growth of solid solutions, and the results of growth experiments, and of compositional and structural analysis, are presented for Pb(Se,S), (Pb,Sn)Se, (Pb,Sn)Te, (Pb,Ge)Te, Cd(Te,Se), Cd(Te,S) and (Cd,Zn)Te. The excellent compositional uniformity delivered is attributed to entropy driven mixing in the low thermal gradients present in SSVG.

To date, most SSVG has been done at the <50 g level for research or small scale production use. Prospects for scaling up the growth are considered, there being no barriers identified in principle. However, there is a limitation in that the shape of the grown crystals is not accurately controlled at present. To overcome this, and to offer an alternative method of scaling up, the use of vertical tube systems is explored. A significant additional advantage of the vertical configuration is that it allows for continuous recycling of the source/crystal mass so as to continuously self-refine the increasingly uniform – and crystalline – product. Achievements to date in growing II–VI and IV–VI crystals are described for prototype vertical SSVG systems. Finally, future prospects for the SSVG method in terms of further developments to the method, and the specific materials that will benefit from it are highlighted.