A THEORY OF EFFECTIVE THERMAL CONDUCTIVITY FOR MATRIX-INCLUSION- MICROCRACK THREE-PHASE HETEROGENEOUS MATERIALS BASED ON MICROMECHANICS

The effective thermal conductivity of matrix-inclusion-microcrack three-phase heterogeneous materials is investigated with a self-consistent micromechanical method (SCM) and a random microstructure finite element method(RMFEM). In the SCM, microcracks are assumed to be randomly distributed and penny-shaped and inclusions to be spherical, the crack effect is accounted for by introducing a crack density parameter, the effective thermal conductivity is derived which relates the macroscopic behavior to the crack density parameter. In the RMFEM, the highly irregular microstructure of the heterogeneous media is accurately described, the interaction among the matrix-inclusion-microcracks is exactly treated, the inclusion shape effect and crack size effect are considered. A Ni/ZrO₂ particulate composite material containing randomly distributed, penny-shaped cracks is examined as an example. The main results obtained are: (1) the effective thermal conductivity is sensitive to the crack density and exhibits essentially a linear relationship with the density parameter; (2) the inclusion shape has a significant effect on the effective thermal conductivity and a polygon-shaped inclusion is more effective in increasing or decreasing the effective thermal conductivity than a sphere-shaped one; and (3) the SCM and RMFEM are compared and the two methods give the same effective property in the case in which the matrix thermal conductivity λ₁ is greater than the inclusion one λ₂. In the inverse case of λ₁ < λ₂, the two methods agree as the inclusion volume fraction and crack density are low and differ as they are high. A reasonable explanation for the agreement and deviation between the two methods in the case of λ₁ < λ₂ is made. This work was supported by the National Natural Science Foundation of China and Chnese “863” High-Tech, Program.