Effect of nitrogen plasma treatment on the crystallinity and self‐bonding of polyetheretherketone (PEEK) for biomedical applications

Polyetheretherketone (PEEK) is a thermoplastic material with outstanding properties and high potential for biomedical applications, including hermetic encapsulation of active implantable devices. Different biomedical grade PEEK films with initial degree of crystallinity ranging from 8% to 32% (with or without mineral filling) were inspected. PEEK surfaces were treated with nitrogen RF plasma and the effects on materials crystallinity and self‐bonding were evaluated. In particular, the relationship between auto‐adhesive properties and crystalline content of PEEK before and after plasma treatment was examined. PEEK samples showed different bonding strength depending on their degree of crystallinity, with higher self‐bonding performance of mineral‐filled semi‐crystalline films. XRD did not show any modification of the PEEK microstructure as a result of plasma treatment, excluding a significant influence of crystallinity on the self‐bonding mechanisms. Nevertheless, plasma surface treatment successfully improved the self‐bonding strength of all the PEEK films tested, with larger increase in the case of semi‐crystalline unfilled materials. This could be interpreted to the increase in chain mobility that led to interfacial interpenetration of the amorphous phase.     

Hot tensile fracture characteristics and constitutive modelling of polyether-ether-ketone (PEEK)

The effects of strain rate and deformation temperature on the deformation behaviors of polyether-ether-ketone (PEEK) were studied by uniaxial tensile tests with the temperature range of 23–150 °C and strain rate of 0.01–1 s⁻¹. The effects of deformation temperature and strain rate on the hot tensile deformation behavior and fracture characteristics were investigated by scanning electron microscope (SEM) and discussed in detail. SEM experimental results suggest that fracture morphology is not strain rate sensitive but temperature sensitive. Based on the tensile results, the Johnson-Cook and modified Johnson-Cook constitutive models were established for PEEK. Furthermore, a comparative study has been made on the accuracy and effectiveness of the developed models to predict the flow stress. The results show that the original Johnson-Cook model reflects the deformation behavior more accurately throughout the entire test temperature and strain rate range under uniaxial tensile conditions.     

厚热塑性复合材料AS4/PEEK角铺设层合板的层间应力分析

将表征热塑性复合材料AS4 /PEEK非线性行为和应变速率相关行为的三维弹塑性模型通过程序加以实现。将程序计算结果和文献实验结果相比较可以发现,二者吻合较好,验证了所生成程序的有效性。计算了厚的AS4 /PEEK角铺设层合板[±25]s4在不同界面上的层间应力。由层间应力的三维分布图,分析了不同界面上层间应力的分布特征,并说明了可能引起层间分层的主要因素。     

Fused Deposition Modelling of high temperature polymers: Exploring CNT PEEK composites

The Fused Deposition Modelling (FDM™) process owes its popularity to its hardware versatility, low cost and wide range of materials (and colours) available. In this study, PEEK was produced with 1% and 5% carbon nanotubes (CNTs) and processed in a modified FDM system able to operate with high temperature polymers. The tensile strength, layer bonding and microstructure of the plain and CNT loaded PEEK samples were investigated throughout the three steps of manufacturing: compounded composite feedstock filaments, single FDM deposited layers and fabricated test specimens. Interestingly, every step of processing seems to fabricate structures of lower performance. As part of the characterisation of the FDM structures, short shear beam tests were used as a new method to assess layer-to-layer bonding.     

Highly porous PEEK and PEEK/HA scaffolds with Escherichia coli-derived recombinant BMP-2 and erythropoietin for enhanced osteogenesis and angiogenesis

The present study reports the results of structural and mechanical analysis, as well as proteins release kinetics and osteointegration in mice craniotomy model of highly porous PEEK (PolyEther Ether Ketone) and PEEK/HA (PolyEther Ether Ketone/HydroxyApatite) biomimetic scaffolds loaded with Escherichia coli-derived recombinant Bone Morphogenetic Protein-2 (BMP-2) and ErythroPOietin (EPO). Porous scaffolds were obtained by thermopressing with NaCl as a pore-forming filler. Two fractions of pore-forming filler were used to imitate natural trabecular bone tissue by making a preferential porosity using large fraction and creating an extended surface and special microrelief using small fraction. Hydroxyapatite (HA) was added up to 20% to activate bioinert PEEK providing loading of recombinant growth factors and osteointegration as well as sufficient level of mechanical properties imitating human trabecular bone. Unexpectedly, the non-activated PEEK produced by our technology was also able to spontaneously bind both BMP-2 and EPO. Loading of both BMP-2 and EPO to both types of implants resulted in enhanced neoosteogenesis and angiogenesis in a critical-size cranial defect model in mice in 3–6 weeks. Considering good mechanical characteristics and excellent osteoinductive and angiogenic properties, both materials in combination with BMP-2 and EPO can find their application in regenerative medicine.     

Photochemically Cross‐linked Poly(aryl ether ketone) Rings

Summary: Macrocyclic phenyl ether ketones were prepared via pseudo high dilution condensation. Irradiation of these rings with UV light in a solution containing isopropyl alcohol as hydrogen donor resulted in a photo‐induced reduction of benzophenone to benzopinacol and the formation linked macrocycles. These rings can be heated to undergo ring‐opening polymerization and produce a polymer network or they can be added to a polycondensation reaction to prepare poly(ether ether ketones) with variable degrees of cross‐linking.

Photochemical cross‐linking of PEK rings and ring opening polymerization (n: 2–6). (a) hν, iPrOH, DCM; (b) CsF, 260 °C (polymer 3 ); (c) 4,4′–difluorobenzophenone, hydroquinone, diphenylsulphone, K₂CO₃, 260 °C (2% polymer 4 ; 6% polymer 5 ).     

Processing of Three-Dimensional Laser Sintered Polyetheretherketone Composites and Testing of Osteoblast Proliferation in vitro

Summary: The following investigation focuses on polyetheretherketone (PEEK) for bone substitutes intended for maxillofacial surgery. Different three-dimensional discs with a diameter of 12 mm and a height of 3 mm were laser sintered. As filler materials nano-sized carbon black and β-tricalciumphosphate powder with an average grain size of 35 µm were used. Human osteoblasts were cultivated on the discs and examined with scanning electron microscopy. Cell vitality and cell growth was investigated. The data shows that PEEK surfaces does not suppress osteoblast proliferation.     

发蓝光聚醚醚酮材料的合成及其光电特性

通过4-羟基苯甲醛与2,6-二(4-氯甲基苯基)苯并[1-2,4-5′]二唑之间的Wittig反应,制备了具有蓝色荧光特性的小分子单体2,6-二{4-[2-(4-羟基苯基)乙烯基]苯基}苯并[1-2,4-5′]二唑,在碳酸钾的催化作用下,通过其与4,4′-二氟二苯甲酮的缩聚反应,设计并合成了以均二苯乙烯为共轭母核的可发射蓝光的聚醚醚酮材料(BOE-PEEK),并对其结构进行了表征.测定结果表明,该聚合物的平均分子量(-Mw)为1.38×10⁵,均分散系数(PDI)为4.35,玻璃化温度(T_g)为195℃,热分解温度(T_d)为440℃,BOE-PEEK在二甲基乙酰胺(DMA)溶剂中的UV-Vis吸收光谱(λ_max)为372 nm,荧光光谱(λ_max)为455nm,由导电玻璃/发光层/金属铝电极(ITO/BOE-PEEK/Al)组成的单层器件在电压15 V时,发光亮度达530 cd·cm^-2,发光效率为0.36 cd/A.     

The effect of proton irradiation on the melting and isothermal crystallization of poly(ether‐ether‐ketone)

Amorphous poly(ether‐ether‐ketone) (PEEK) progressively crosslinks on irradiation with 11.0 MeV protons, and this has a marked effect on the extent of crystallinity that subsequently develops and on the kinetics of the high temperature isothermal crystallization. The extent of crystallinity with time was analyzed using the Avrami equation, and the temperature dependence of the rate constants was analyzed in terms of nucleation theory. While irradiation inhibits the overall rates of crystallization by the reduction in the mobility of the chain segments as observed by the progressive increase in the glass transition temperature, it also alters the fold surface free energy. The observed melting points were consistent with depression of the equilibrium melting point by the crosslinks produced by irradiation. These two effects alone are sufficient to account for the inhibition of crystallization on irradiation of PEEK by protons. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1094–1103, 2008     

Solvent-induced crystallinity in poly(aryl-ether-ether-ketone) [PEEK]

The amount and structure of the crystals formed by the solvent-induced crystallization (SIC) following a sorption-desorption cycle of five fluids (benzene, toluene, chloroform, methylene chloride, and carbon disulfide) in amorphous PEEK was determined by wideangle x-ray scattering (WAXS). The SIC crystal structure was compared with that produced by thermal methods, both those formed at low temperature by heating the amorphous material 10–20°C above T_g or by cooling from the melt. Although smaller in size, the SIC crystals are tighter and more organized than those produced thermally. The WAXS data indicates that all five fluids produce approximately 35% crystallinity in PEEK. Gravimetric data suggest that a low-density region, consisting of either microvoids or highly disordered amorphous region, surrounds the crystals.