Processing and properties of engineering plastics recycled from waste electrical and electronic equipment (WEEE)

The characteristics of engineering plastics used in the preparation of electrical and electronic equipment were studied. More specifically, their thermal response was recorded by DSC experiments, the rheological properties were investigated via MFI tests and the mechanical properties were evaluated with tensile tests. The aim was to establish a procedure for recycling the same engineering plastics deriving from waste of electrical and electronic equipment (WEEE), which offers the additional advantage of using the as-received waste stream as a recyclable mixture, i.e. without sorting and classification of its components.The experimental results showed that blends of PC with ABS or ABS/HIPS can be prepared by direct mixing and this, would allow easy handling of the engineering plastics coming from WEEE, i.e. blending without the need of sorting. These mixtures can be easily processed and display acceptable mechanical properties with reasonable cost. Therefore, the processing characteristics and properties of the systems studied in this work could be the key for the design of an interesting approach for handling solid plastic waste from electrical and electronic devices.     

From Waste to Green Applications: The Use of Recovered Gold and Palladium in Catalysis

The direct use in catalysis of precious metal recovery products from industrial and consumer waste is a very promising recent area of investigation. It represents a more sustainable, environmentally benign, and profitable way of managing the low abundance of precious metals, as well as encouraging new ways of exploiting their catalytic properties. This review demonstrates the feasibility and sustainability of this innovative approach, inspired by circular economy models, and aims to stimulate further research and industrial processes based on the valorisation of secondary resources of these raw materials. The overview of the use of recovered gold and palladium in catalytic processes will be complemented by critical appraisal of the recovery and reuse approaches that have been proposed.     

Development of suitable plastic standards for X-ray fluorescence analysis

For the adoption of the EU directive “Restriction on use of certain Hazardous Substances” and “Waste Electrical and Electronic Equipment” using X-ray fluorescence analysis suitable standard materials are required.     

Analysis of flame retardant additives in polymer fractions of waste of electric and electronic equipment (WEEE) by means of HPLC-UV/MS and GPC-HPLC-UV

An HPLC-UV/MS method has been developed to identify and quantify flame retardants in post-consumer plastics from waste of electric and electronic equipment (WEEE). Atmospheric pressure chemical ionisation spectra of 15 brominated and phosphate-based flame retardants were recorded and interpreted. The method was applied to detect flame retardant additives in polymer extracts obtained from pressurised liquid extraction of solid polymers. In addition, a screening method was developed for soluble styrene polymers to isolate a flame retardant fraction through the application of gel permeation chromatography (GPC). This fraction was transferred to an online-coupled HPLC column and detected by UV spectroscopy, which allowed a reliable qualitative and quantitative analysis of brominated flame retardants in the polymer solutions.     

A Total Solution to Baseline Separation of 20 Brominated Flame Retardant Additives in Electronic Products with Automated Soxhlet Hot Extraction and Gas Chromatography‐Mass Spectrometry

An efficient and reliable separation technique based on automated Soxhlet hot extraction (AHSE) was developed and validated. It can be applied to rapid separations of 20 persistent organic pollutants, including two types of brominated flame retardants (BFRs), polybrominated biphenyls (PBBs) and polybrominated diphenyl ethers (PBDEs) contained in nonmetallic component parts of electronic products. The qualitative chromatographic analyses were carried out by using a gas chromatography coupled with a mass spectrometry detector (GC‐MS). The 20 persistent organic pollutants were simultaneously and completely separated by a 15 meter HP‐5MS short capillary column in 25 minutes. Through the tests of extraction performance, effects of solvent and extraction time on selected BFRs were investigated; toluene and 120 min extraction time were chose as the optimum conditions. Besides, this article examines the influence of temperature on the chromatographic analysis, the optimum temperature parameters were 280 °C and 320 °C for injector and column, respectively. The ASHE‐GCMS method was validated for the analysis of the certified reference material of CRM8110‐a and IRMM310. The limits of detection (LOD) for polymer sample was 0.55‐4.50 μg mL^?1; linearity range from 0.11 to 16 μg mL^?1. The proposed methodology can fully meet the requirement of relational directives.     

Detoxification of brominated pyrolysis oils

The development of an innovative technology for the pyrolytic conversion of brominated phenols in a reductive medium aimed at product recovery for commercial use is discussed in this paper. Brominated phenols are toxic products, which contaminate pyrolysis oil of wastes from electronic and electrical equipment (WEEE). The pyrolysis experiments were carried out with 2,6-dibromophenol, tetrabromobisphenol A, WEEE pyrolysis oil and polypropylene or polyethylene in encapsulated ampoules under inert atmosphere in quasi-isothermal conditions (300–400 °C) with a different residence time (10–30 min). Optimal conditions were found to be the use of polypropylene at 350 °C with a residence time of 20 min. The main pyrolysis products were identified as HBr and phenol. A radical debromination mechanism for the pyrolytic destruction of brominated phenols is suggested.     

A computer‐aided methodology for the optimization of electrostatic separation processes in recycling

The rapid growth of technological products has led to an increasing volume of waste electrical and electronic equipments (WEEE), which could represent a valuable source of critical raw materials. However, current mechanical separation processes for recycling are typically poorly operated, making it impossible to modify the process parameters as a function of the materials under treatment, thus resulting in untapped separation potentials. Corona electrostatic separation (CES) is one of the most popular processes for separating fine metal and nonmetal particles derived from WEEE. In order to optimize the process operating conditions (i.e., variables) for a given multi‐material mixture under treatment, several technological and economical criteria should be jointly considered. This translates into a complex optimization problem that can be hardly solved by a purely experimental approach. As a result, practitioners tend to assign process parameters by few experiments based on a small material sample and to keep these parameters fixed during the process life‐cycle. The use of computer experiments for parameter optimization is a mostly unexplored area in this field. In this work, a computer‐aided approach is proposed to the problem of optimizing the operational parameters in CES processes. Three metamodels, developed starting from a multi‐body simulation model of the process physics, are presented and compared by means of a numerical and simulation study. Our approach proves to be an effective framework to optimize the CES process performance. Furthermore, by comparing the predicted response surfaces of the metamodels, additional insight into the process behavior over the operating region is obtained. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation of reference materials for the determination of RoHS-relevant flame retardants in styrenic polymers

Reference materials for the analysis of polybrominated diphenyl ethers, polybrominated biphenyls and other common brominated flame retardants (FR) in styrenic polymers were prepared to suit the demands of actual restriction of the use of certain hazardous substances in electrical and electronic equipment analytics. Three methods of preparation were employed, viz. pellet forming, dissolution/vaporisation and extrusion, whereby extrusion proved to be the most suitable method. For extrusion, three procedures of pre-mixing were investigated: the polymers were either mixed with FR powder, FR solutions or FR concentrates that were taken from waste industrial polymers. The latter procedure proved to be most appropriate in terms of analyte concentration, predictability and recovery. The homogeneity of the samples, as well as the chemical and thermal long-term stabilities, was investigated. The result was an optimised method to prepare a suitable reference material for laboratory use. Figure   Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Determination of cadmium and lead in plastic material from waste electronic equipment using solid sampling graphite furnace atomic absorption spectrometry

The European initiatives to minimize waste electric and electronic equipment (WEEE) and the restriction of hazardous substances (RoHS) had a major impact on the routine control of hazardous substances, including toxic trace metals, such as cadmium and lead, in all kinds of materials that are used in electric and electronic equipment. Instead of analyzing a whole computer, cell phone or television set, individual parts are normally investigated in order to simplify the analytical task. Plastic components are important constituents of electronic equipment, and a potential source of toxic trace metals that are added as catalysts, stabilizers or colorants. As high-tech plastic materials are designed to be resistant against chemical attack, they are usually difficult to bring into solution. A procedure is proposed in the present work that uses direct solid sampling graphite furnace atomic absorption spectrometry and calibration against aqueous standards. The method is sensitive, fast, and it does not require any sample preparation. The limits of detection of 0.1 mg kg^− 1 for Cd and 0.6 mg kg^− 1 for Pb are more than adequate for the purpose. Additional means are presented for reducing the sensitivity in order to cope with high analyte concentration. The method has been tested analyzing two certified reference materials, and good agreement with certified values has been obtained.     

Effect of particle size on the tribo-aero-electrostatic separation of plastics

Numerous research studies have been made on the electrostatic separation of granular insulating materials, with many industrial applications in the area of waste electric and electronic equipment (WEEE) recycling. However, very few investigators have studied the separation of finely-ground matter (i.e., granule diameter < 1 mm), in relation with applications in mineral processing, or in food industry. The aim of this work is to evaluate the effect of particle size on the selective sorting of fine particles in a two-rotating-disks-type tribo-aero-electrostatic separator. The experiments are carried out on a synthetic mixture composed of 50% Acrylonitrile Butadiene Styrene (ABS) and 50% Polystyrene (PS) particles of size 250 to 2000 microns. The performance of this separator is evaluated by setting up a measurement system that enables the continuous and simultaneous recording of the charges and the masses of the separated products. The conclusions of this study will serve at the optimum design of an industrial electrostatic separator for the recycling of micronized plastics from WEEE.