Rice husk silica as a sustainable filler in the tire industry

In this paper, we studied commercially available precipitated rice husk silica (RHS) with conventional precipitated silica, which has nearly the same surface area, and replaced part of the carbon black with RHS and conventional silica in a basic tread formulation. All formulations were mixed with the same amount of filler during the study. Silica was used at 15, 30 and 50 phr loading, and part of the carbon black was replaced by silica. Compound curing characteristics, physical properties, rebound resilience, heat generation, abrasion loss, dynamic properties and morphology were analyzed. The results indicated that RHS demonstrated compound properties comparable to those of conventional silica. As part of the carbon black was replaced with conventional silica, a slower cure rate, higher rebound resilience, lower heat generation, lower abrasion loss, and lower tan delta were observed with no significant change in physical properties, but some changes in physical properties were observed using one way ANOVA analysis. We found the same trend when replacing part of the carbon black with RHS, such as a slower cure rate, higher rebound resilience, lower heat generation, lower abrasion loss, and lower tan delta with no significant change in physical properties, but some changes in physical properties were observed using one way ANOVA. This sustainable material could be used to replace conventional silica in tire compounding, as well as to replace a portion of carbon black with RHS for improved heat build-up, rolling resistance, and abrasion loss.     

Effects of coupling agents on mechanical and morphological behavior of the PP/HDPE blend with two different CaCO3

The main purpose of incorporating fillers, such as calcium carbonate, into blends of polyolefins is to decrease costs and change tensile and impact properties. Structural differences between both components give rise to the formation of large filler agglomerates in the polymer matrix, which influence the mechanical response of the material. Therefore, the coupling agents of the Lica 12 type at various concentrations was used to facilitate the link between filler and matrix (the latter consisting of PP/HDPE 80/20 wt). Filler was added to the PP/HDPE blend at a 30 wt.% concentration. Two types of calcium carbonate (CaCO₃) were used. These have different average sizes (3.0 and 1.8 μm) which were determined by means of laser diffraction techniques. In addition other coupling agents of the titanate type, such as Lica 09, Lica 01, zirconates ZN 12, and a 1:1 mixture of Lica 12 and Lica 01, were used. This study clearly demonstrated that the addition of the coupling agent to CaCO₃ modifies the mechanical properties of the PP/HDPE/CaCO₃ composites. Values of the mechanical properties indicate that due to its characteristics, each coupling agent gives rise to increases in a particular mechanical property. In the case of Lica 01 an increase was verified in Young’s modulus at 0.7 wt.% and in elongation at break at both concentrations (0.3 and 0.7 wt.%), whereas ZN 12 brought about an increase in elongation at break. The 1:1 mixture of Lica 12 and Lica 01 caused impact resistance of the blend of PP/HDPE with CaCO₃ to increase considerably.     

Understanding the effect of filler shape induced immobilized rubber on the interfacial and mechanical strength of rubber composites

Styrene butadiene rubber (SBR) composites with silica, halloysite nanotubes (HNTs) and montmorillonite (MMT) were prepared and the interfacial and mechanical properties were compared to understand the reinforcing behaviours of these fillers based on the results of SEM, DSC, DMA, etc. Due to the formation of interparticle domain, HNTs immobilized more rubber approaching their surface than silica and MMT. Interestingly, only tightly immobilized rubber chains made contribution to the enhancement of interfacial and mechanical strength of SBR composites. This was because the tightly immobilized rubber acted as a bridge in the filler-rubber interface and induced the formation of stretched rubber chains linked filler network when the composites were loaded in tension, while loosely immobilized rubber were easy to slip off from filler surface, causing the separation between filler and bulk rubber. Therefore, silica with more tightly immobilized rubber approaching its surface showed better reinforcing effect on rubber than HNTs and MMT.     

Effect of preparation methods and carbon black distribution on mechanical properties of short pineapple leaf fiber-carbon black reinforced natural rubber hybrid composites

The aim of this work is to improve the performance of natural rubber reinforced with a hybrid of pineapple leaf fiber with carbon black. When there are multiple components to be mixed into a rubber matrix, mixing can be carried out in more than one way. Thus, in this study, the effects of preparation method and the resulting carbon black distribution on the mechanical properties of the hybrid composite were evaluated. Pineapple leaf fiber (PALF) and carbon black contents were fixed at 10 parts (by weight) and 30 parts (by weight) per hundred parts of rubber (phr), respectively. In order to improve the dispersion, PALF with rubber was prepared as a masterbatch. Carbon black was added to the compound either as a single portion or as two separate portions, one in the PALF masterbatch and the other in the main mixing step. It was found that, despite using the same final compound formulation, the mixing scheme significantly affected the medium strain region of the vulcanizate stress-strain curve. No stress drop in this strain region was observed for the two-step mixing scheme. Models for composites with different preparation methods are proposed and discussed.     

Thermoelasticity and stress relaxation behavior of polychloroprene/organoclay nanocomposites

Polychloroprene/organoclay nanocomposites (ENC) were characterized by X-ray scattering, DSC and stretching calorimetry techniques.The infinite cluster of highly anisometric organoclay particles was likely to set on at filler volume fraction as low as ? ? 0.04. Quantitative analysis of thermoelastic behavior over the entire range of relative elongations provided additional support for the concept of strain-dependent strain amplification factor as the major parameter controlling the thermomechanical properties of the ENC. Low values of the fitting parameter C in the modified equation for the total heats of stretching were regarded as evidence for the reduced exothermal effects of external friction between organoclay nanoparticles coated with the boundary interphase. Stress relaxation behavior of the ENC was qualitatively consistent with the original assumption that after initial stretching to the highest elongation (λ_lim) the pre-existing infinite clusters of filler particles were broken into isolated clusters which remained structurally similar, whatever the subsequent stretching to λ_f < λ_lim.     

The effect of alkanolamide loading on properties of carbon black-filled natural rubber (SMR-L), epoxidised natural rubber (ENR), and styrene-butadiene rubber (SBR) compounds

The effect of Alkanolamide (ALK) loading on properties on three different types of carbon black (CB)-filled rubbers (SMR-L, ENR-25, and SBR) was investigated. The ALK loadings were 1.0, 3.0, 5.0 and 7.0 phr. It was found that ALK gave cure enhancement, better filler dispersion and greater rubber–filler interaction. ALK also enhanced modulus, hardness, resilience and tensile strength, especially up to 5.0 phr of loading in SMR-L and SBR compounds, and at 1.0 phr in ENR-25 compound. Scanning electron microscopy (SEM) proved that each optimum ALK loading exhibited the greatest matrix tearing line and surface roughness due to better rubber - filler interaction.     

Fire retardant action of mineral fillers

Endothermically decomposing mineral fillers, such as aluminium or magnesium hydroxide, magnesium carbonate, or mixed magnesium/calcium carbonates and hydroxides, such as naturally occurring mixtures of huntite and hydromagnesite are in heavy demand as sustainable, environmentally benign fire retardants. They are more difficult to deploy than the halogenated flame retardants they are replacing, as their modes of action are more complex, and are not equally effective in different polymers. In addition to their presence (at levels up to 70%), reducing the flammable content of the material, they have three quantifiable fire retardant effects: heat absorption through endothermic decomposition; increased heat capacity of the polymer residue; increased heat capacity of the gas phase through the presence of water or carbon dioxide. These three contributions have been quantified for eight of the most common fire retardant mineral fillers, and the effects on standard fire tests such as the LOI, UL 94 and cone calorimeter discussed. By quantifying these estimable contributions, more subtle effects, which they might otherwise mask, may be identified.     

Dynamic Mechanical Properties of Aged Filled Rubbers

Abstract

It is well known that the macromolecular structure and the microstructure of the fillers play an important role in the mechanical properties of filled rubbers. This paper focuses on the dependence of the complex modulus of aged natural rubber vulcanizates on the filler network and polymer structure. Dynamic mechanical analysis (DMA) at 30°C, 50°C, and 70°C on the aged rubbers with/without prestrain showed the Payne effect, i.e., a storage modulus drop with increasing amplitude, and the appearance of a loss tangent maximum at strain of about a few percent. The storage modulus increased with the aging time at 70°C, 24 < 72 < 240 hr, in the case of nonprestrain. When the prestrain was applied, strain‐induced crystallization was generated that enhanced the storage modulus. As time passed, the prestrain relaxed and the crystalline structures began to disappear. After 72 hr, the crystalline structures had almost disappeared, and they had only a weak effect. Consequently, there existed a higher modulus for an aging time of 24 hr than 72 hr at testing temperatures of 30°C and 50°C. It was concluded that the storage modulus was determined by the postvulcanization, strain‐induced crystallization, aging, and relaxing time.     

用于CO2分离的混合基质膜中填充剂的研究进展

高效、绿色和低能耗的CO_2捕集技术是解决能源气体净化和温室气体减排问题的关键。膜分离技术以其高效、节能、低碳等特点在CO_2捕集领域具有潜在的发展前景。目前,CO_2分离膜的研究主要集中在混合基质膜内的填充剂,通过调控填充剂解决膜内渗透性和选择性间的"博弈"效应。近年来,研究者们发现填充剂通常是影响混合基质膜分离性能的关键因素,采用不同的填充剂可改善混合基质膜的气体分离性能。基于此,本文对目前已经开发出的填充剂进行了归纳总结,以便为设计开发新型混合基质膜用于CO_2分离提供参考。     

INFLUENCE OF SURFACE-MODIFICATION FOR CALCIUM CARBONATE ON THE INTERACTION BETWEEN THE FILLERS AND POLYDIMETHYLSILOXANE

The surface of calcium carbonate(CaCO_3)particles was modified with stearic acid(SA)and the chemical structures of the product were characterized by FT-IR analysis.The interaction between polydimethylsiloxane(PDMS)and CaCO_3 fillers with different surface character was investigated by means of dynamic rheological and bound rubber tests for uncured compounds and mechanical properties measurements for the corresponding vulcanites.The results of dynamic tests indicate that with the increase of SA mass fract...